CHECKWEIGHER SYSTEMS
CHECKWEIGHER AUTOMATIC WEIGHING BAND PCW-1
Stock Code: 8 PCW 1
The PCW-1 Automatic Weighing Band is a checkweigher solution that provides high precision in the mg range for small-sized products weighing up to 600g. Thanks to its compact design, the system integrates easily into narrow production areas and accurately weighs products on high-speed belts using auto-learning algorithms and dynamic calibration features. Offered with ex-stock delivery or very fast manufacturing options, PCW-1 maintains its precise measurement capability even in the most demanding industrial environments by utilizing superior software filters. This technology, which offers remote service and software update possibilities, maximizes production performance and profitability by ensuring that defective products are removed from the line.
SHARE:
GENERAL INFORMATION
PCW-1 is a "Legal for Trade" compliant system that digitalizes the quality control processes of low-weight packaged products. The core mechanism of the device measures the weights of products on the moving belt at mg levels and separates products outside the specified tolerances from the line using 4 different reject methods (piston, air blast, separating arm, opening conveyor). Managed through a durable 7-inch touchscreen, the system offers real-time reporting, allowing businesses to evaluate production efficiency and quickly detect faulty processes. Its durable stainless steel structure and industrial construction promise long-lasting use by facilitating maintenance and cleaning processes in facilities where hygiene standards are critical. Dynamic calibration capability and auto-learning algorithms increase operational speed by minimizing the need for manual adjustment during product changes. After-sales services and remote access support provided by Puls Elektronik’s expert staff guarantee that the system always operates with the most up-to-date software filters.
ADVANTAGES AND USAGE AREAS

PCW-1, developed by Puls Elektronik, is a high-speed weighing band designed for small-sized products up to a maximum of 600 grams, offering precision at the milligram level. This system provides error-free measurement by performing dynamic calibration even in the most demanding industrial environments, thanks to its superior software filters and auto-learning algorithm. While integrating easily into narrow spaces with its compact design, it guarantees operational continuity through remote service and software update support. Managed via its durable stainless steel structure and 7-inch touchscreen, the system maximizes your production quality by removing out-of-standard products from the line within milliseconds using 4 different reject options, such as piston, air blast, and separating arm.

Advantages and Usage Areas:

  • Superior Measurement Capability: Weighing precision at the milligram level and stable data sampling even in vibrating environments with advanced software filters.
  • Smart Technology Integration: Zero-error focused production with dynamic calibration, auto-learning algorithms, and remote software update support.
  • Compact and Hygienic Design: Compatibility with narrow production areas and easy cleanability to food standards with its stainless steel construction.
  • Food and Agriculture Inspection: Protecting customer satisfaction by instantly detecting missing weight in packages and rapidly identifying faulty filling processes.
  • Pharmaceutical and Cosmetic Precision: Product integrity control in very low-weight packages (micro-dosing) and weight verification on high-speed lines.
  • Plastic and Packaging Optimization: Preventing raw material waste and reporting facility efficiency through final weight control after packaging.
  • Flexible Reject (Sorting) Systems: Secure evacuation of defective products with customizable piston, air blast, or separating arm according to product type.
  • Cost-Effective Production: Stock delivery, fast installation, and sustainable spare parts continuity with the advantage of efficient manufacturing.
Weighing Range :
0 to 600 g
Throughput (weighing/minute) :
250
Resolution :
0.1 g
Accuracy :
0.2 g
Standart sorting / rejecting device :
Air Jet / ( Pusher opt. )
Metal Detector :
Option
Click to Download Technical Drawing

PDF document is being prepared. Please try again later...

Click to Download the Brochure

PDF document is being prepared. Please try again later...

OUR ALTERNATE PRODUCTS

Exproof Aerosol Type Checkweigher (PCW-D EX) is a quality control technology that provides precision weighing at the mg level for round products in flammable and explosive (ATEX) environments. Thanks to its compact carousel design, it integrates into production lines in the aerosol, cosmetic, and chemical sectors without requiring modifications—fitting directly over existing conveyors—and performs error-free measurement at high speeds. Offering safe operating performance in the most demanding industrial conditions through its superior software filters and dynamic calibration feature, this system maximizes operational safety and profitability by removing defective products from the line using two different reject methods. This solution digitalizes quality assurance processes by providing a comprehensive "X-ray" of the production line.
"The PCW-D Aerosol Type Checkweigher is a quality control solution that offers high precision at the milligram (mg) level with its specialized carousel mechanism designed for round-shaped products. With its compact design and high speed, it serves as the ultimate control point for ""X-raying"" the production line, particularly for the cosmetics sector, contract filling facilities, and filling machine manufacturers. The system offers remote production monitoring and software updates through IoT and cloud integration, while its self-learning algorithms ensure superior measurement capability even in the most demanding environments. Available with the advantage of delivery from stock, this end-of-line machine maximizes business profitability by generating critical statistical data for quality assurance and production planning processes."
The CHECKWEIGHER COMBO SYSTEM is an advanced control technology that integrates metal contaminant detection and high-precision weighing into a single, compact chassis. Engineered with a stainless steel body and rugged industrial construction, it ensures superior accuracy and long-term durability, even in the most demanding production environments. The ability to manage both the checkweigher and the metal detector through a single operator panel minimizes operational complexity while significantly increasing efficiency. Optimized for small-sized products, this system streamlines quality control processes by automatically rejecting defective items or those containing metal contaminants from the production line.
PCW-3 Automatic Weighing Band is a checkweigher solution that offers high precision at the gram level for boxed and sacked large-sized products. The system, capable of inspecting heavy packages up to 60,000 grams (60 kg) at high speed, demonstrates superior measurement capability even in the most demanding industrial environments thanks to its auto-learning algorithm and dynamic calibration features. Offered with a compact design and the advantage of fast delivery from stock, PCW-3 guarantees operational continuity with remote service and software update support. Equipped with superior software filters, this system provides cost-effective and sustainable production performance by ensuring raw material control.
PCW-2 Automatic Weighing Band is a checkweigher system that offers high precision in the gram range for medium-sized products between 100g and 6000g. Thanks to its compact design, this model integrates rapidly into all types of production lines and performs error-free measurement at high speeds with its auto-learning algorithm and dynamic calibration features. Offered with the advantage of ex-stock delivery or very fast manufacturing, PCW-2 maintains its precision even in the most demanding industrial environments by using superior software filters. The system ensures operational continuity with remote service and software update support, maximizing business efficiency and profitability by ensuring that defective packages are separated from the belt using reject methods.